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 Honda CX 500 first Café build

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+18
scaredpassenger
Oncas
Jojomojo
stidds
CO_Racer32
Kingley
reznor
Dazzler
alexoest
Mig
shaunr
Animal_Mother
devonrider
hibernator
colbb66
Pud
pauliexjr
IED
22 posters
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AuthorMessage
IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySat Oct 15, 2011 10:41 am

pauliexjr wrote:
Pud wrote:
mate that looks good
you have done the now--- fighter
youhave done the past ----- cafe
so go on whats next compleate the trilogy go for the future?

Perhaps the hint is there in the word 'trilogy'?

This was my attempt:

Honda CX 500 first Café build - Page 11 Trike012

Honda CX 500 first Café build - Page 11 Trike011

Never again, I hated the original cruiser and I hated the trike it became even more Evil or Very Mad



Never been a fan of the trike mate, I like going fast as I can round twisty corners. sugar myself going in and laugh like a monkey coming out the other side, lol!



I think I might like to do a track day 600, or something, that as you drop the clutch and lunges forward for a split second makes the planet go backwards.
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Jojomojo




Posts : 3
Join date : 2011-10-16
Location : Western Washington

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Brakes   Honda CX 500 first Café build - Page 11 EmptySun Oct 16, 2011 9:17 pm

I'm a newbie here and was just wondering about your front brakes. I have a 1980 CX 500 D and I only have one front brake rotor. Is the dual rotor a European thing or a mod you made? By the way your bike looks fantastic. I love all the pictures, Great inspiration to me to get off my butt and get out in my garage.
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IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptyTue Oct 18, 2011 3:28 pm

I guess it must be a euro thing mate as they all have them over here.



I've been sitting here wondering why you guys remove one lol!
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Jojomojo




Posts : 3
Join date : 2011-10-16
Location : Western Washington

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptyTue Oct 18, 2011 7:05 pm

I think honda just figured we didn't need dual rotors here in the states. My bike runs great, but it feels like the brakes are made of wood. I guess I'll have to see what it will take to put a second rotor on it.
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devonrider




Posts : 35
Join date : 2011-05-12

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Great Job   Honda CX 500 first Café build - Page 11 EmptyTue Oct 18, 2011 11:39 pm

Glad you listened to me and left the engine as is and didn't spray it
Shocked
I saw a lovely CX recently that had it's engine sprayed and it just looked wrong.
The rest of the bike was mint and it really would have looked better with the original engine finish even if it
was a bit tatty.
Love this bike. bounce
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IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySat Oct 22, 2011 6:50 am

I'm really glad too buddy.



I had a bunch of parts turn up this week, so its time to get my butt back into gear and crack on.

Honda CX 500 first Café build - Page 11 IMG01324-20111022-0932

I want to focus on getting my clocks on. A couple of weeks back I made a mount from an old door kick plate and mounted my speedo to it.

The tacho has the same body and mounting holes so I just have to continue what I started to the other side.

Honda CX 500 first Café build - Page 11 IMG01325-20111022-0933

I removed it from the bike and applied a strip of tape to make marking a bit easier.

Honda CX 500 first Café build - Page 11 IMG01327-20111022-0939

After marking up the points for the holes I dot punched where I'm going to drill

Honda CX 500 first Café build - Page 11 IMG01329-20111022-0943

Honda CX 500 first Café build - Page 11 IMG01331-20111022-0946

Then removed the tape

Honda CX 500 first Café build - Page 11 IMG01332-20111022-0946

I want to give them a cafe look, so I put a small wire brush in to my drill press

Honda CX 500 first Café build - Page 11 IMG01335-20111022-1003

I went over the plate with one line then overlapped to where the center of the last circle finished

Honda CX 500 first Café build - Page 11 IMG01336-20111022-1005

And so on until its done.

Honda CX 500 first Café build - Page 11 IMG01337-20111022-1009

You cant see the most of it but I think its worth the effort for the bits you can see. I also did the underside of the plate too.

Honda CX 500 first Café build - Page 11 IMG01338-20111022-1023

Then connected them up, and ticked off another job.
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Mig

Mig


Posts : 181
Join date : 2011-07-11
Age : 53
Location : Shevington

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySat Oct 22, 2011 11:54 am

Nice bit of engine turning there IED. Looks SWEET.
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IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySat Oct 22, 2011 11:58 am

Thanks mate.

Now then.

This is going to be interesting, I've never done a seat pad before and if it works out it has all sorts of plus's for other projects.

I brought this foam from ebay

Honda CX 500 first Café build - Page 11 IMG01342-20111022-1423

It has a peel off sticky back

Honda CX 500 first Café build - Page 11 IMG01343-20111022-1423

First I need to make a temlpate to work from and an old wheetabix box is just the job.

Honda CX 500 first Café build - Page 11 IMG01344-20111022-1424

I started with a center line and went off of that

Honda CX 500 first Café build - Page 11 IMG01345-20111022-1430

Then used it to cut round. To round the corners I drew round a rattle can cap.

Honda CX 500 first Café build - Page 11 IMG01346-20111022-1432

Now I have a basic shape to work with

Honda CX 500 first Café build - Page 11 IMG01347-20111022-1441

Now I can start trimming it with a craft knife blade

Honda CX 500 first Café build - Page 11 IMG01350-20111022-1449

Use a sharp blade and a sawing action and it cuts really well without draging

Then I used 120 grit paper to sand the edges and finished it off with 220 grit.

Honda CX 500 first Café build - Page 11 IMG01351-20111022-1449

I sanded all round and got a reasonably good finish

Honda CX 500 first Café build - Page 11 IMG01352-20111022-1504

Once sanded I peeled off the back and stuck tape over the rear corners so I can lift them to access the seat fixing screws.

Then I made a back stop for the pod the same way.

Honda CX 500 first Café build - Page 11 IMG01353-20111022-1519

I'm happy with the end result and consider it a win.

Honda CX 500 first Café build - Page 11 IMG01355-20111022-1521

Honda CX 500 first Café build - Page 11 NewImage

Not much more to do now, the list is getting smaller all the time.

Honda CX 500 first Café build - Page 11 IMG01357-20111022-1523
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Pud

Pud


Posts : 359
Join date : 2011-06-06
Age : 57
Location : weeley, Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptyTue Oct 25, 2011 9:13 pm

M8 that can be a real credit to you
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CO_Racer32

CO_Racer32


Posts : 62
Join date : 2011-10-04
Age : 48
Location : Colorado

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptyWed Oct 26, 2011 2:07 pm

-I love the custom plate you made
-That's kinda what I have in mind, nice!
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devonrider




Posts : 35
Join date : 2011-05-12

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySun Nov 06, 2011 8:56 pm

Two words.
Awsome and Respect,
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IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySun Nov 06, 2011 11:33 pm

Thanks lads,

this weekend I made a small bracket to fix the rear light mounting plate to the battery box then I wired in my front and rear lights. I've shortened the aftermarket clutch cable that was way to long and mounted the rear indicators. I also wired in the clocks so they now light up.

Its all going really well and I'm not that far away from the finish line now.

Next weekend I'll be bleeding the front break lines and I'll inlist the help of my sone Nick, that is if I can drag him away from his Xbox Laughing
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pauliexjr

pauliexjr


Posts : 782
Join date : 2011-02-08
Location : Livingston

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySun Nov 06, 2011 11:45 pm

Any further words of praise would be superfluous, you are de Man!
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alexoest




Posts : 3
Join date : 2011-08-18
Location : Sorø, Denmark

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Round radiator   Honda CX 500 first Café build - Page 11 EmptyMon Nov 07, 2011 4:12 am

It looks good. And actually, It also looks good without the big, square radiator.

Would it be possible to replace the radiator with a smaller one? Perhaps a round one that better fits the fan and cowling? I'm sure your bike will look good with the standard radiator and I'm mostly asking because I have dreams of building something similar some day [newbie alert!].

/Alex
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http://tbeamguitar.blogspot.com
IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptyMon Nov 07, 2011 2:05 pm

I'm looking at alternative rads at the moment mate and have my eye on something a bit sexier that might fit it.
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IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptyMon Nov 07, 2011 2:35 pm

At the weekend I did a bit more wiring hooking up my new headlight

Honda CX 500 first Café build - Page 11 IMG01364-20111107-2035

Clocks, although they are cable driven they have back lights

Honda CX 500 first Café build - Page 11 IMG01365-20111107-2036

And my new rear light setup. The indicators are going to be changed for somthing a bit suxier, but these are ok to check position for now.

Honda CX 500 first Café build - Page 11 IMG01366-20111107-2036

It was a bit of trial and error as I could get the lights or break lights to work, not both. I figured it out in the end and its all working fine now.

Honda CX 500 first Café build - Page 11 IMG01369-20111107-2037

My little front break res arrived too so next weekend I'm gonna be bleeding the front breaks.
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CO_Racer32

CO_Racer32


Posts : 62
Join date : 2011-10-04
Age : 48
Location : Colorado

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptyThu Nov 10, 2011 8:14 am

Hello
-Cant wait to see the finished upgrade! Smile
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IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptyThu Nov 10, 2011 11:42 pm

Thanks mate.

My new indicators arrived during the week and I think they are a massive improvment on the old ones i mocked up with

Honda CX 500 first Café build - Page 11 IMG01379-20111110-1737

Honda CX 500 first Café build - Page 11 IMG01380-20111110-1748

I also will be dumping the old warning lights cluster

Honda CX 500 first Café build - Page 11 IMG01373-20111110-1723

Im going to drill my headlamp and mount the blue high beam with the amber indicator warning lights either side of it

Honda CX 500 first Café build - Page 11 IMG01374-20111110-1724

The oil and neutral lights will go between the clocks

Honda CX 500 first Café build - Page 11 IMG01376-20111110-1726

I'll get stuck into those in the morning and let you know how it goes.
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IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySat Nov 12, 2011 9:47 am

Ok, high beam and blinkers

First thing to do is drill the holes in my headlamp to clear the light fittings

Honda CX 500 first Café build - Page 11 IMG01382-20111112-1119

they should be a nice snug push fit

Honda CX 500 first Café build - Page 11 IMG01383-20111112-1119

I then went 1.5cm each side of the blue main beam lights and drilled for my indicator/blinker warning lights, and set those in too.

Honda CX 500 first Café build - Page 11 IMG01384-20111112-1123

I wired the live warning light in with the new blinker live and the earth went to a common earth. They work and look great

Honda CX 500 first Café build - Page 11 IMG01391-20111112-1551

Lastly I drilled out between the speedo and tacho to house the green neutral light and red oil pressure light and the job's a good'un.

Honda CX 500 first Café build - Page 11 IMG01388-20111112-1548

I cant stress enough how important it is to get a good copy of a colour wiring diagrame, and pin it up to keep you on the right track. Take one wire at a time and before you know it you'll get through it.
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Oncas




Posts : 96
Join date : 2011-10-26
Age : 58
Location : Feltham, England

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySat Nov 12, 2011 12:56 pm

Cool as penguin piss mate....sweet colour scheme
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IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySat Nov 12, 2011 1:03 pm

Oncas wrote:
Cool as penguin piss mate....sweet colour scheme



lmfaro Laughing that was funny
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IED

IED


Posts : 199
Join date : 2011-06-04
Age : 62
Location : Harwich Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySun Nov 13, 2011 7:31 am

The 59er's
Honda CX 500 first Café build - Page 11 Shergold_1418747c

The Reverend Bill Shergold, 2nd from the right


The Reverend Bill Shergold, who died on May 17 aged 89, enjoyed unusual celebrity in the 1960s when he was known as the "ton-up vicar" or the "biker priest"; decked out in black leathers astride a Triumph motorcycle, Shergold ministered to the rocker fraternity in east London as leader of the 59 Club.

When I was thinking about a number for my cafe racer the #59 did cross my mind. Then sadly this year we lost one of my racing heros Marco Simoncelli.

So from 59 we have a man down.

After that, the number of my little 500 cafe racer was obvious, Marco's number

Honda CX 500 first Café build - Page 11 IMG01399-20111113-1304

Honda CX 500 first Café build - Page 11 IMG01397-20111113-1254

Honda CX 500 first Café build - Page 11 IMG01398-20111113-1254


R.I.P. Marco

My son Nick and I bled the front break lines this morning, so the only thing left to do is paint my rad, fit it and fill it up with coolant.

Next weekend the bike will be finished [Very Happy]
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Pud

Pud


Posts : 359
Join date : 2011-06-06
Age : 57
Location : weeley, Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySun Nov 13, 2011 8:08 am

Mate that is so awsome Cool


have got the bit between my teeth again and the engine is in bits
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Oncas




Posts : 96
Join date : 2011-10-26
Age : 58
Location : Feltham, England

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySun Nov 13, 2011 8:53 am

Lookin good...Nice touch to Marco, proper mans racer that fella.

What do you think about getting a few of us to meet up at the Ace ? maybe next spring allowing for a few projects to get completed, might be good to put faces to names ??
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Pud

Pud


Posts : 359
Join date : 2011-06-06
Age : 57
Location : weeley, Essex

Honda CX 500 first Café build - Page 11 Empty
PostSubject: Re: Honda CX 500 first Café build   Honda CX 500 first Café build - Page 11 EmptySun Nov 13, 2011 9:29 am

count me in if im done lol!
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